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Mumbai-Ahmedabad bullet train project: How tunnel construction is progressing on MAHSR corridor


What Happened

  • The Mumbai-Ahmedabad High Speed Rail (MAHSR) project's undersea tunnel construction is progressing, with the 21-km tunnel section between Bandra-Kurla Complex (BKC) and Shilphata being a key milestone for the project.
  • Of the 21-km tunnel, 7 km passes under the Thane Creek — making it India's first undersea rail tunnel, and a globally significant engineering achievement.
  • A 2.7-km section between BKC and Shilphata has already been excavated successfully using the New Austrian Tunnelling Method (NATM), marking the first breakthrough beneath Thane Creek.
  • Overall project progress as of early 2026: piers erected along 430 km, girders placed along 341 km, and track bed laid over 174 km of the 508-km corridor.
  • Trial runs in Gujarat are expected to commence in 2026, with full project completion targeted by 2028.

Static Topic Bridges

Mumbai-Ahmedabad High Speed Rail Corridor (MAHSR) — Overview

The MAHSR is India's first high-speed rail project, connecting Mumbai (Maharashtra) to Ahmedabad (Gujarat) over 508 km, designed for speeds of 320 kmph. The project is being executed by the National High Speed Rail Corporation Limited (NHSRCL) with Japanese technical and financial assistance — a flagship of the India-Japan strategic partnership. The project embodies India's ambition to leapfrog from conventional rail to shinkansen (bullet train) technology in a single step.

  • Project cost: Approximately Rs 1.08 lakh crore (as of original estimate); cost revisions ongoing.
  • Financing: Japan International Cooperation Agency (JICA) loan at 0.1% interest for 50 years, covering 81% of project cost — one of the most favourable sovereign loan terms ever extended.
  • Route: 12 stations — Mumbai, Thane, Virar, Boisar, Vapi, Bilimora, Surat, Bharuch, Vadodara, Anand/Nadiad, Ahmedabad, Sabarmati.
  • Trains: E5/E10 Shinkansen (Hayabusa-class) technology adapted for Indian conditions; maximum operational speed 320 kmph; Mumbai-Ahmedabad journey time reduced from ~7 hours to ~2 hours.
  • NHSRCL was incorporated in 2016 as a joint venture of the central government, Maharashtra, and Gujarat.

Connection to this news: The undersea tunnel is the most complex and critical segment of the entire project. Its progress is a bellwether for overall project health — the 2.7-km NATM breakthrough demonstrates that India has successfully executed the technically most challenging portion of MAHSR construction.

Tunnel Engineering: NATM and Tunnel Boring Machines (TBMs)

Two distinct tunnelling methods are being used for MAHSR's 21-km tunnel. The New Austrian Tunnelling Method (NATM) — used for the already-completed sections — is a flexible approach where rock/soil is excavated and immediately stabilised with shotcrete and steel ribs, monitoring ground behaviour in real time. Tunnel Boring Machines (TBMs) are required for the remaining stretch, including the full 7-km undersea section beneath Thane Creek.

  • NATM: Suitable for rock formations with variable geology; does not require pre-fabricated tunnel segments; allows adjustments during excavation. Used in Mumbai's Metro Line 3 (Colaba-SEEPZ-Aarey) and Delhi Metro Phase 4.
  • TBM method: Creates a circular tunnel by simultaneously excavating and lining with pre-cast concrete segments; preferred for soft ground and urban areas; required for Thane Creek's silty seabed conditions.
  • The 7-km undersea section depth: approximately 25-30 metres below mean sea level at its deepest — making it the first rail tunnel of its kind in India.
  • Comparable international undersea tunnels: Seikan Tunnel (Japan, 54 km), Channel Tunnel (UK-France, 50 km), Øresund Tunnel (Denmark-Sweden).
  • The TBMs for MAHSR are among the largest deployed in India — critical path items for project completion.

Connection to this news: The NATM section's successful boring under Thane Creek (even partially) validates the geological models used for the project — de-risking the subsequent TBM phase that will complete the remaining 16 km to BKC.

India's High-Speed Rail Ambitions and Regional Connectivity

MAHSR is the first of several high-speed rail corridors India has planned under its long-term rail infrastructure vision. The National Rail Plan (2030) envisions a network of high-speed and semi-high-speed corridors connecting major urban agglomerations, reducing logistics costs, and transforming intercity mobility in a manner comparable to China's high-speed rail revolution (40,000+ km built since 2007).

  • India's current rail network: 68,000+ km (4th largest in the world); average freight train speed: ~25 kmph; average passenger train speed: ~50 kmph.
  • Seven high-speed rail corridors identified in the National Rail Plan: Delhi-Mumbai, Delhi-Kolkata, Mumbai-Chennai, Delhi-Nagpur, Delhi-Ahmedabad, Chennai-Mysuru, Varanasi-Howrah; MAHSR is the first.
  • Japan Shinkansen influence: The E5 series (Hayabusa) operates at 320 kmph in Japan; the Indian variant is being adapted for local climate, passenger load, and safety standards.
  • Mumbai's BKC underground station: Foundation work nearly complete; will be India's deepest underground railway station at ~30 metres below ground.
  • India's Infrastructure Pipeline: National Infrastructure Pipeline (NIP) 2025-30 allocates Rs 111 lakh crore across sectors; transport (roads+rail) accounts for ~35%.

Connection to this news: The MAHSR undersea tunnel progress represents a concrete delivery on India's NIP commitments. With trial runs in Gujarat expected in 2026, India is approaching the point of demonstrating actual high-speed rail operations — a symbolic milestone for the infrastructure narrative.

Key Facts & Data

  • Project: Mumbai-Ahmedabad High Speed Rail Corridor (MAHSR), 508 km
  • Executing agency: National High Speed Rail Corporation Limited (NHSRCL)
  • Tunnel section: 21 km (BKC, Mumbai to Shilphata, Maharashtra)
  • Undersea component: 7 km beneath Thane Creek — India's first undersea rail tunnel
  • NATM section completed: 2.7 km (first breakthrough under Thane Creek)
  • Overall progress (early 2026): Piers on 430 km, girders on 341 km, track bed on 174 km
  • Design speed: 320 kmph; operational speed: ~320 kmph
  • Financing: JICA loan (81%), 0.1% interest, 50-year tenure
  • Total project cost: ~Rs 1.08 lakh crore (original estimate)
  • Stations: 12 (Mumbai to Sabarmati/Ahmedabad)
  • Trial run target (Gujarat): 2026
  • Full completion target: 2028
  • Journey time: Mumbai to Ahmedabad in ~2 hours (vs ~7 hours currently)